Are you taking care about your new KUKA Robot? Or are you forgetting this?
When passing through companies here in Brazil, I came across the following problem, most of the integrated KUKA robots are without load determination! When integrating into robotic cells, the load determination is something that should not be missed, as it is with it that you will make last longer the reducers, servants, pulleys, among other important parts of the manipulator. Without the load determination, the kuka robot comes from the factory with the disregarded determination (your robot will work ignoring the tool's mass) or at the robot's maximum payload (your robot will be forcing itself to lift a feather). Both conditions will make the robot wear out faster. With the correct load determination, the robot optimizes the movements for the correct mass informed, increasing the useful life and decreasing the cycle time of the process.
How to make the correct load determination? There are 2 ways for you to do the load determination.
3D modeling software: With 3D modeling software (Solidworks, Creo, among others) you obtain the necessary data for the load determination by modeling the tool and manually insert it into the robot through numerical input (in the case of the tool) and additional load data (in the case additional loads for the robot). Required data:
->Mass of the tool and additional loads;
->Center of mass in X, Y and Z in relation to the robot flange for tool and additional load on the A3 axis;
->For additional loads on axles A1 and A2, the distance from the center of mass is in relation to axis A1;
->Inertia movements in LX, LY and LZ in the unit of measurement in kgm2.
Be friends with your robot and make the load determination! It will last longer!
Addendum: Compare load determination with KUKA LOAD to verify that the robot is not overloaded.
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